Chromalox

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At Chromalox, we develop advanced thermal technologies for the world’s toughest industrial heating applications. We do it better, and we’ve been doing it longer than anyone else. We invented electric heating technology. Chromalox started with an innovative solution 100 years ago when a self-taught engineer invented the first metal-sheathed resistance heating element. It was this then-advanced-thermal-technology that launched an entire industry. That pioneering, innovative spirit continues today. Built on opportunity and innovation, Chromalox has grown to serve an increasing number of global markets and industries. We excel in industries that have high expectations. And we are acknowledged as experts at delivering solutions that exceed specifications, limit risk, and reduce operating costs.

Our Heat Trace Segment delivers Temperature Management Solutions for piping systems, valves, and tanks. Our Industrial Heaters and Systems Segment delivers Process Heating Solutions for revenue-generating industrial processes. Our Component Technologies Segment delivers Component Heating Solutions for industrial equipment manufacturers.

  • Circulation heaters are packaged units designed to heat a flowing medium using in-line or side-arm piping configurations. Complete units consist of built-in heating elements, a heating chamber, thermostat and/or sensors (stock units), insulation, insulation jacket, mounting brackets and inlet and outlet connections. Circulation heaters offer high efficiency since all heat is generated within the solution. Fluids are directed past the heating elements giving fast response and even heat distribution.
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  • Integrating all the components – temperature controllers, overtemperature controllers and Power Controllers – into standard, off-the-shelf-panels, sets Chromalox apart from the competition. Chromalox stocks more standard power control panels, in different sizes and configurations than anyone in the industry. Choose from basic. single-circuit, low amperage contactor or SCR mini control panels to sophisticated, multiple circuit, higher amperage phase angle SCR control with full system diagnostics and several layers of process redundancy. Every panel is pre-engineered, field-proven and ready to install, and saves you the time and trouble of selecting, obtaining and assembling the various components. Select from pre-configured panels that include: • NEMA 12, 7, 4X or 4 Enclosure • 120-690 VAC • 25 Amps - 1200 Amps • Zero Cross or Phase Angle • Process/Temperature Controller(s) • Overtemperature Controller(s) • SCR Power Controller(s) and Fusing • Contactor(s) • Hybrid Contactor with SCR Trim Control • Pushbuttons, Switches, Indicators and Labeling Options • Agency Approvals (UL, CSA, cUL)
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  • Drawing on nearly 100 years of experience, Chromalox has an expertise that comes from working with world-scale engineering groups such as Bechtel and Flour-Daniel, U.S. military shipboard systems and the most demanding research institutions. Chromalox has encountered and conquered the challenges of even the most specialized requirements. This experience translates to efficient, economical solutions for your system's applications.
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  • Immersion heaters are designed for direct contact heating of water, oils, viscous materials, solvents, process solutions and gases. Since all heat is generated within the liquid or process, virtually 100% energy efficiency is achieved. Various temperature control options permit very tight process temperature control. Basic mounting options of threaded screwplug connections, flanges or simple over-the-side designs facilitate customer installation. A large selection of designs is available from stock for immediate delivery. Products are available for heating any fluid, from plain water to corrosive solutions, highly viscous oils, and for many specialized applications such as high pressure and hazardous areas. Custom engineered designs are also routinely manufactured by Chromalox.
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  • Chromalox makes it easy to protect expensive process equipment, products and processes. From multiple loop digital monitors to microprocessor-based 50 Series High Limit Controller with digital communications, to the space-saving, compact board level models, Chromalox has the right monitor or overtemperature controller for your application.
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  • Chromalox Packaged Systems are safe, versatile and easy to use heating systems for commercial and industrial applications. Pre-engineered and constructed with carefully matched components, the systems provide easy installation and trouble-free operation in the end user’s application.
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  • As your single source for the essential control elements, Chromalox specifies and stocks all the accessories you need to complete your application – simply and reliably from one source: • Thermocouples and RTDs • Thermowells, Connection Hardware and Extension Wire • Calibration Devices • Indicating Meters, Timers and Recorders • Electromechanical Contactors, Thermostats and Thermoswitches.
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  • Chromalox offers a complete array of solid state power control components from efficient, costsensitive SSR's to full-featured advanced SCR's. Options such as parameter diagnostics, current limiting, multiple firing modes, soft start and communications ensure high precision control, system integrity and process stability: • Zero-Crossover and Phase-Angle Fired • 120 to 690 VAC • 0 to 1200 Amps • Single and 3-Phase Loads • User Configurable Firing Models • Current Limiting, Heater Break and Soft Start • V, I, P Diagnostics • Standard Industrial Communication Protocols
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  • With control options ranging from basic electromechanical thermostats to multi-loop, microprocessor-based temperature and process controllers, Chromalox has the exact degree of cost-effective product sophistication, or simplicity, that your application demands: • 1/32, 1/16, 1/8 and 1/4 DIN Temperature and Process Controllers • Single and Dual Loop Advanced Process Controllers • Multi-Loop Controllers • Non-Indicating Temperature Controls • Thermostats • OEM Engineering and Customization Capabilities Standard Chromalox controllers are equipped with advanced features such as: • Digital Communications • Ramp/Soak • Fuzzy Logic • Self-Tuning Control
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  • Band heaters grip tightly to cylindrical surface to supply uniform heat transfer, critical to the heater life. Chromalox band heaters are flexible and come in one or two-piece construction for easy installation and removal. They accommodate diameters as small as 15/16" and as large as 20" and are capable of reaching sheath temperatures up to 1500°F. Stainless steel braids and conduit protect terminations and resist contamination. Completely customize your heater by specifying exact physical dimensions, material, electric ratings and terminations.
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  • Cartridge heaters are high efficiency heating elements. Diameters of cartridge heaters range from 0.25" to 1.25". Watt densities from 25 W/in2 to 200 W/in2 and sheath temperatures to 1800°F. Optional end seals resist contaminants and moisture from entering inside the heater. Chromalox provides a variety of sizes, wattage ratings, voltages and protective features to meet many challenging applications.
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  • Flexible heaters are very versatile and provide solutions to a vast number of low-to-medium temperature applications. Heaters are manufactured with rugged light-weight materials providing chemical and moisture resistance with operating temperatures to 392°F. Wire elements are durable and wound precisely within the structure for optimal performance. A variety of electrical, shape and contour fittings to meet many specifications.
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  • Strip/Ring/Disc heating elements are rugged and easy to install for heat transfer by conduction or convection to heat liquids, air, gases and surfaces with sheath temperatures up to 1500°F and watt densities to 35 W/in2. Common applications include drying, melting, baking and curing. Strip heater sizes range from 0.5" wide to 2.5" and lengths to 72" long. Heaters bolt or clamp to many surfaces. Nested ring heaters can provide concentrated heat in small areas. Select from many sheath materials, termination styles, operating temperatures, sizes, voltages, wattage ratings and mounting devices.
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  • Tubular heating elements perform exceptional heat transfer by conduction, convection or radiation to heat liquids, air, gases and surfaces. In most heater assemblies, tubular element design configurations vary — round, triangular, flat press and formed. Bends are made to customer requirements Custom built from 0.200" to 0.625" diameters, a multitude of sheath materials with sheath temperature capabilities up to 1600°F, watt densities to fit many applications and up to 690 volts. Available with over 20 optional terminations and many stocked accessories.
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